Publication date : 08/02/2024
Course : Lean Management in the industrial sector
Practical course - 2d
- 14h00 - Ref. LMI
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 | Identify and remedy the company's various forms of waste |
| Analyze and optimize production processes using Value Stream Mapping |
| Manage teams to involve them in the process |
| Improve the performance of your industrial production |
Intended audience
Production managers. Continuous improvement managers. Management committee members. Engineers and technicians in methods, design, quality, maintenance and production. Buyers.
Prerequisites
No special knowledge required.
Practical details
Role-playing
Creation of a set of scenarios to identify the main concepts.
Teaching methods
Theoretical input and application. Group work. Role-playing game.
Course schedule
1 Discover Lean Manufacturing
- Understand the context and history of the Lean Manufacturing approach.
- Understand the principles of Lean Manufacturing.
- Identify the different types of waste.
- Distinguish between Lean Manufacturing indicators (TRS, Takt Time, surface area, inventory, distances, productivity, OTIF).
Storyboarding workshops
Concept presentation and discussion.
2 Describe and diagnose the production process
- Describe the process using Value Stream Mapping.
- Identify and calculate the added and non-added values of the process.
- Respecting the requested delivery rate: calculation of Takt Time.
- Calculate process quality performance.
- Build the Value Stream Mapping objective on the process.
- Formalize an action plan to achieve the chosen objective.
Hands-on work
Production process simulation: construction of Value Stream Mapping in working groups. Large-group presentation of results and debriefing by the speaker.
3 Pull flow: tools for optimizing the process
- Implementing Just-in-Time with Kanban.
- Process optimization with TPM: TPM strengths, implementation and challenges.
- Reduce the time between production runs with SMED: carrying out the various stages.
- Improving efficiency with 5S: benefits, points to watch out for, how to carry out the various stages.
Group discussion
Game of questions on the selection and use of different tools.
4 Applying and enforcing standards
- Maintain 5S results with visual management.
- Using visual management to lead a team.
- Understanding the role of Kaizen events.
- Capitalize on best practices.
- Monitor progress through regular daily activities (AIC).
Hands-on work
Simulation of a company AIC meeting: agenda and moderation.
Customer reviews
4,5 / 5
Customer reviews are based on end-of-course evaluations. The score is calculated from all evaluations within the past year. Only reviews with a textual comment are displayed.
AURELIEN H.
01/12/25
5 / 5
Parallèle sur le quotidien des stagiaires. Permet de rendre le cours vivant.
THOMAS G.
24/11/25
4 / 5
Contenu adapté aux besoins des stagiaires
SANDRINE S.
24/11/25
5 / 5
Manque de pratique
PARTICIPANTS
Production managers. Continuous improvement managers. Management committee members. Engineers and technicians in methods, design, quality, maintenance and production. Buyers.
PREREQUISITES
No special knowledge required.
TRAINER QUALIFICATIONS
The experts leading the training are specialists in the covered subjects. They have been approved by our instructional teams for both their professional knowledge and their teaching ability, for each course they teach. They have at least five to ten years of experience in their field and hold (or have held) decision-making positions in companies.
ASSESSMENT TERMS
The trainer evaluates each participant’s academic progress throughout the training using multiple choice, scenarios, hands-on work and more.
Participants also complete a placement test before and after the course to measure the skills they’ve developed.
TERMS AND DEADLINES
Registration must be completed 24 hours before the start of the training.
ACCESSIBILITY FOR PEOPLE WITH DISABILITIES
Do you need special accessibility accommodations? Contact Mrs. Fosse, Disability Manager, at psh-accueil@orsys.fr to review your request and its feasibility.
Production managers. Continuous improvement managers. Management committee members. Engineers and technicians in methods, design, quality, maintenance and production. Buyers.
PREREQUISITES
No special knowledge required.
TRAINER QUALIFICATIONS
The experts leading the training are specialists in the covered subjects. They have been approved by our instructional teams for both their professional knowledge and their teaching ability, for each course they teach. They have at least five to ten years of experience in their field and hold (or have held) decision-making positions in companies.
ASSESSMENT TERMS
The trainer evaluates each participant’s academic progress throughout the training using multiple choice, scenarios, hands-on work and more.
Participants also complete a placement test before and after the course to measure the skills they’ve developed.
TEACHING AIDS AND TECHNICAL RESOURCES
• The main teaching aids and instructional methods used in the training are audiovisual aids, documentation and course material, hands-on application exercises and corrected exercises for practical training courses, case studies and coverage of real cases for training seminars.
• At the end of each course or seminar, ORSYS provides participants with a course evaluation questionnaire that is analysed by our instructional teams.
• A check-in sheet for each half-day of attendance is provided at the end of the training, along with a course completion certificate if the trainee attended the entire session.
• The main teaching aids and instructional methods used in the training are audiovisual aids, documentation and course material, hands-on application exercises and corrected exercises for practical training courses, case studies and coverage of real cases for training seminars.
• At the end of each course or seminar, ORSYS provides participants with a course evaluation questionnaire that is analysed by our instructional teams.
• A check-in sheet for each half-day of attendance is provided at the end of the training, along with a course completion certificate if the trainee attended the entire session.
TERMS AND DEADLINES
Registration must be completed 24 hours before the start of the training.
ACCESSIBILITY FOR PEOPLE WITH DISABILITIES
Do you need special accessibility accommodations? Contact Mrs. Fosse, Disability Manager, at psh-accueil@orsys.fr to review your request and its feasibility.
Dates and locations
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Remote class
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